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Big Blue® 500 Pro

Clean, quiet, Multiprocess machine delivers up to 500 amps of welding power with an EPA Tier 4 Final compliant engine ideal for heavy-use.

Big Blue 500 Pro
  • Big Blue 500 Pro
  • Big Blue 500 Pro Front Panel
Base Model Starting at:
$27,500.00 List Price (US$)

Additional Models and Pricing

Spec Sheet (ENG)


Electronic Engine Display

Electronic engine display simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery volts, and engine RPMs. Also tracks oil change intervals and displays engine diagnostics for quick and easy servicing.

Infinite Arc Control

The infinite arc control allows the arc characteristics to be changed for specific applications in Stick, MIG and FCAW.

Auto Remote Sense™ (ARS)

ARS detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch.

The Vault

The Vault
The vault allows for the ultimate control board reliability in CC/CV models. Hardened solid-state control technology, housed in a sealed vault. The vault's sealed connections are made through watertight plugs that make these components impenetrable to dust and moisture.

Deutz D2.9 L4 Tier 4 Final Compliant Diesel

Deutz D2.9 L4 Tier 4 Final Compliant Diesel
The cleanest/greenest power available. Utilizes Diesel Oxidation Catalyst (DOC) technology to keep the air clean with NO exhaust aftertreatment maintenance.

Low OCV Stick

The new Low OCV stick welding function is a simple design that reduces the open-circuit voltage to 15 volts when the welding power source is not in use without compromising arc starts. This feature is now built into the Big Blue 500 Pro for increased operator safety.

Thermal Overload Protection

The thermal overload protection prevents machine damage if the duty cycle is exceeded or airflow is blocked.

Other Standard Features

Remote oil drain to prevent spills and make servicing easy, digital preset weld meters, automatic idle, and 120V block heater for cold environments.
 

Models

Stock #

XMT® 350 VS Weld Cable Control 907224002

XMT® 450 VS Weld Cable Control 907481002

SuitCase® X-TREME™ 8VS WCC with Bernard® S-Gun™ 951588

SuitCase® X-TREME™ 8VS WCC with Bernard® Q300 Gun 951584

SuitCase® X-TREME™ 12VS WCC with Bernard® S-Gun™ 951589

SuitCase® X-TREME™ 12VS WCC with Bernard® Q300 Gun 951581

SuitCase® X-TREME™ 12VS Multiprocess WCC with Bernard® S-Gun™ 951590

Product Literature
Spec Sheet (ENG)
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
 
ProcessesMIG (GMAW) 
DC TIG (DC GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Carbon Arc Cutting and Gouging (CAC-A) 
General specificationsInput Power
Diesel Fuel
Rated Output

Stick/TIG:
400 A at 36 V, 100% Duty Cycle
450 A at 38 V, 60% Duty Cycle
500 A at 38 V, 40% Duty Cycle

MIG/FCAW:
400 A at 36 V, 100% Duty Cycle
450 A at 38 V, 60% Duty Cycle
500 A at 38 V, 40% Duty Cycle

Welding Amperage Range
DC Stick/TIG: 20-500 A
DC MIG/FCAW: 14-40 V
Net Weight1800 lb. (816.5 kg)
Generator Power 104DegF
3-Phase: 21,000 watts peak, 15,000 watts continuous
1-Phase: 15,000 watts peak, 12,000 watts continuous
MaxOpenCircuitVoltage
85 VDC (15 VDC with the voltage reducing device activated)
Engine
Deutz D2.9 L4, 4-Cylinder, Liquid-Cooled Industrial Diesel Engine
34.8 HP, 1350-1890 RPM, EPA Tier 4 Compliant.
Fuel Capacity & Fuel Type
Fuel: 25 gal. (95 L)
Oil: 8.5 qt. (8 L)
Coolant: 16 qt. (15.2 L)
Dimensions
H: 47 in. (1194 mm) / 55 in. (1397 mm) to top of exhaust
W: 28.5 in. (724 mm)
D: 69.5 in. (1765 mm)
Sound Level
Idle:
71.7 dB (95.9Lwa) - 77.9 dB at one meter from front panel
 
Weld (500 A Load):
78.3 dB (103.1 Lwa) - 83.7 dB at one meter from front panel
Gas

 

ApplicationsConstruction 
Field Maintenance and Repair 
Mechanical Contracting 
Rental 
Process Piping 
Warranty True Blue With the best coverage in the industry, Miller's True Blue® Warranty [PDF] delivers unparalleled peace-of-mind.

Models

Stock # Manufacturer List Price US$    
BIG BLUE 500 PRO (DEUTZ) 907561 $27500.00  
  View Package Details      
  View Package Details      
  BIG BLUE 500 PRO (DEUTZ) DELUXE W/POL SW/VAN LOC  907561001 $27900.00  
  View Package Details      
  View Package Details      
       

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PRHC-14 Hand Control (14-pin plug)

Complete current or voltage control brings 120 volts GFCI power to work area in a single cord. Housed in a durable light aluminum case and includes 100 ft (30 m) cord with plugs.

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KIT,LOCK-OUT VANDALISM

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Spark Arrestor Muffler Kit

Prevents particles from leaving the muffler that could potentially start a fire. Mandatory when operating on California grasslands, brush, or forest-covered land, and in all National Forests. For other areas check your state and local laws.

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Wireless Hand Control and 14 Pin Receiver

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Cable Holder

Saddle-bag-style cable holder. Convenient wrap-around storage of coiled cable for transportation. Stores 100 ft of 2/0 cable on each side.

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KIT,FILTERS DEUTZ (2.9L4) ENGINE

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