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Trailblazer® 325 Diesel

Designed for the professional welder, our Trailblazer® welder/generators deliver unbeatable arc performance, the smoothest, most stable arc in the industry and an independent weld and generator power system.

Trailblazer 325 Diesel
  • Trailblazer 325 Diesel
  • Trailblazer 325 Diesel Front Panel
Base Model Starting at:
$11,247.00 List Price (US$)

Additional Models and Pricing

Spec Sheet


Exceptional Fuel Efficiency

Exceptional Fuel Efficiency
Auto-Speed™ technology (Standard)
Need more power? The engine will automatically ramp up. Change processes to something requiring less power, and the Trailblazer will slow the engine down. Auto-Speed provides:
- Exceptional fuel-efficiency
- Extended runtimes
- Quieter operation
- Reduced emissions

Excel™ Power (Option)

Excel™ Power (Option)

Excel power provides 120V, 60Hz of pure sine wave generator power at idle speed and while welding. When connected to the Excel power receptacle, you get up to 2400 watts of the cleanest generator power available. Plus you can run most jobsite tools — like grinders, chop saws, drills and lights — at idle speed, for exceptional fuel efficiency, extended runtimes, quieter operation and longer engine life.

Innovative Packaging Design

Innovative Packaging Design

Reversed generator airflow is an exclusive engine and generator packaging helps your equipment operate cooler and more efficiently. The engine is rotated toward the front to create more efficient airflow — reducing the size and sound output.

Cleaner and Stronger Generator Power

Cleaner and Stronger Generator Power
Smart-Cor technology in our new Trailblazer includes a newly designed 10-degree skewed rotor and Wave Filter™ technology for a new level of clean generator power. The independent welder/generator power system means no interaction between jobsite tools and the welding arc.

Smaller and Lighter Design

Smaller and Lighter Design
Smart-Cor™ technology and a new innovative design (Standard) allow more room on trucks and trailers – leaving more space for other equipment and tools. Plus, they’re easier to move safely around jobsites.

Quieter and Better Sound

Quieter and Better Sound
A quieter jobsite is a safer, more efficient and more comfortable place to work. The Trailblazer Diesel runs up to 40% more quietly than previous models - meaning your crew can communicate more easily, jobs can start earlier, end later, and complete more work around hospitals, businesses and residential areas.

Unbeatable Arc Performance

The new Trailblazer Diesel has significantly improved performance for all welding processes, making it easy to fine-tune the arc to match your personal preferences and welding style.

  • Three Stick modes for optimized arc performance — XX18, XX10 and Gouge
  • Two Wire modes for simplified setup — Solid and Flux-Core
  • Three TIG modes for optimized arc performance — Auto-Stop™, Auto-Crater™ and Pulse
  • NEW! TIG Pulse mode available for out-of-position welding, thin metals and stainless steel where a lower amount of heat is desired while welding
  • Infinite arc control available in the Stick and Solid Wire modes for easier fine tuning of tough-to-weld materials and out-of-position applications

 
 

Models

Stock #

XMT® 350 VS ArcReach™ 907224002

XMT® 450 VS ArcReach™ 907481002

SuitCase® X-TREME™ 8VS ArcReach™ with Bernard® S-Gun™ 951588

SuitCase® X-TREME™ 8VS ArcReach™ with Bernard® Q300 Gun 951584

SuitCase® X-TREME™ 12VS ArcReach™ with Bernard® S-Gun™ 951589

SuitCase® X-TREME™ 12VS ArcReach™ with Bernard® Q300 Gun 951581

Product Literature
Spec Sheet
Kicking Diesel and Changing the Game Flyer
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
Diesel Brochure
 
ProcessesMIG (GMAW) 
DC TIG (DC GTAW) 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models - rated 5/8" mild steel 
Air Carbon Arc Cutting and Gouging (CAC-A) - capable 1/4" carbons, rated 3/16" carbons 
General specificationsRated Output
CC/DC Stick/TIG: 325 A at 33 V, 100% duty cycle.
 
CV/DC MIG/FCAW: 325 A at 33 V, 100% duty cycle.
Welding Amperage Range
CC/DC Stick/TIG: 10 - 325 Amps
CV/DC MIG/FCAW: 10 - 35 Volts
Net Weight620 lb.
Generator Power 104DegF
Peak: 12,000 watts
 
Continuous: 10,500 watts
 
Excel power (optional):
2400 watts, 20 amps at 120V, 60 Hz.
Pure generator power at idle speed and while welding.
Engine
Kubota D902: 24.8 HP at 3,600 RPM. 3-cylinder, industrial liquid-cooled, diesel.
Dimensions
20" Wide X 28" High X 45.375" Long 
ApplicationsConstruction 
Fabrication 
Farm and Ranch 
Field Maintenance and Repair 
Mechanical Contracting 
Pipe Fabrication 
Rental 
Stand-Alone Generator 
Welding Projects 

Models

Stock # Manufacturer List Price US$    
  TRAILBLAZER 325 DIESEL, GFCI  907566 $11,487.00  
  TRAILBLAZER 325 DIESEL  907566001 $11,247.00  
  Excel TRAILBLAZER 325 DIESEL, EXCEL POWER  907566002 $11,997.00  
       

Most Popular Accessories

Stock# Manufacturer List Price US$   US and Canada Add to list
 

TUNE-UP & FILTER KIT,KUBOTA (D722/D902)

259935 $52.45  

All-Purpose Running Gear with Never Flat Tires

Extended wheelbase, extra-heavy-duty front casters, and 1-inch diameter axles for increased ruggedness. Never Flat Tires never lose their tire pressure because they are foam-filled and are immune to tire punctures.

300477 $696.00  

Gas Cylinder Mounting Assembly (Gas)

Designed for use with Multi-Terrain Running Gear, Protective Cage or by itself. Includes base tray with bottle bracket, vertical support rack and safety chain. Note: Not for use with LP Tank Mounting Assembly. Not recommended for use with Protective Co

300918 $311.00 Buy Now
 

Protective Cage with Cable Holders

Rugged cage with cable holders protects your investment of your twin-cylinder engine drive. Can be used with running gear, Gas Cylinder Mounting Assembly, LP Tank Mounting Assembly or with trailer.

195331 $384.00  

Gas Cylinder Mounting Assembly

Includes base tray with bottle bracket, vertical support rack and safety chain. Designed for use with Flat-Terrain Running Gear, Protective Cage, or by itself. Note: Cannot be used with LP Tank Mounting Assembly.

195330 $353.00  

Hwy-1000 Trailer

A 1000 lb (454 kg) capacity highway trailer with welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension comes with jack stand, 2 in (50 m) ball hitch, fenders and lights. NOTE: Trailer is shipped unassembled.

195013 $1449.00 Buy Now
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 Cable Tree195023$249.00 Buy Now
 DUAL HITCH,2"BALL/3"LUNETTE EYE300831$225.00 Buy Now
    
 

Cable Tree

Provides an area to conveniently wrap weld cables and extension cords on the HWY-1000 Trailer (195 013).

195023 $249.00 Buy Now
 

DUAL HITCH,2"BALL/3"LUNETTE EYE

300831 $225.00 Buy Now
 

GFCI Receptacles (Field)

Kit contains two GFCI 120 VAC duplex receptacles. (240 VAC GFCI receptacle not required).

300975 $88.00  
 

KIT,COLD WEATHER

301115 $400.00  

Adapter Cord, Full KVA (Field)

NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to common Millermatic and Spectrum 240 V plug.

300517 $73.00 Buy Now
 

PKG,SUITCASE X-TREME 12VS,HDD,METERS,Q300AMP GUN

951543 $2447.00  
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 View Accessories for PKG,SUITCASE X-TREME 12VS,HDD,METERS,Q300AMP GUN   
 Spool Adapter047141$87.00  
 ROLL,DRIVE V GROOVE .030 WIRE053695$18.81  
 ROLL,DRIVE V GROOVE .040 WIRE053696$19.66  
 ROLL,DRIVE V GROOVE .045 WIRE053697$18.20  
 ROLL,DRIVE V GROOVE .052 WIRE053698$19.59  
 ROLL,DRIVE V GROOVE 1/16 WIRE053699$19.40  
 ROLL,DRIVE V GROOVE .035 WIRE053700$18.02  
 ROLL,DRIVE U GROOVE .047 WIRE053701$19.98  
 ROLL,DRIVE U GROOVE .052 WIRE053702$20.69  
 ROLL,DRIVE U GROOVE 5/64 WIRE053704$21.08  
 ROLL,DRIVE U GROOVE 1/16 WIRE053706$20.57  
 ROLL,DRIVE U GROOVE 1/16 WIRE COGGED053708$35.18  
 ROLL,DRIVE U GROOVE 5/64 WIRE COGGED053710$35.86  
 DSS-9 Dual Schedule Switch, 15 ft071833$138.00 Buy Now
 ROLL,DRIVE U GROOVE .035 WIRE072000$19.43  
 ROLL,DRIVE U GROOVE .045 WIRE COGGED083489$38.38  
 ROLL,DRIVE U GROOVE .052 WIRE COGGED083490$36.21  
 ROLL,DRIVE V GROOVE .023 WIRE087130$19.89  
 ROLL,DRIVE VK GROOVE 1/16 WIRE132955$34.03  
 ROLL,DRIVE VK GROOVE .052 WIRE132956$36.06  
 ROLL,DRIVE VK GROOVE .045 WIRE132957$34.03  
 ROLL,DRIVE VK GROOVE .035 WIRE132958$36.06  
 ROLL,DRIVE VK GROOVE .068-.072 WIRE132959$36.75  
 ROLL,DRIVE VK GROOVE 5/64 WIRE132960$36.06  
 MIGmatic™ M-25, 250 A, 15 ft, .035-.045 wire169599$377.00 Buy Now
 Roughneck C-3010 Gun 10FT .035-.045 Wire194751$434.00  
 Roughneck C-3012 Gun 12FT .035-.045 Wire194752$444.00  
 Roughneck C-3015, 300 A, 15 ft194753$454.00  
 Roughneck C-4010 Gun 10FT .035-.045 Wire194754$459.00  
 Roughneck C-4012 Gun,400 A 12 ft194755$469.00  
 Roughneck C-4015 Gun 15FT .035-.045 Wire194756$479.00  
 FC-1260 Ironmate™ Gun, 350 Amps, 15 ft195729$359.04  
 FC-1260 Ironmate™ Gun, 350 A, 10 ft195732$313.14  
 CUSTOMER CONFIGURED BERNARD GUN300703$645.00  
 Customer Configured Bernard Gun (formerly Tregaskiss)300704$728.00  
 BERNARD DURA-FLUX 350 AMP, 15FT 1/16-3/32 MILLERFLX3515AM$605.00  
 BERNARD TGX GUN, 260 AMP 15FT .035 WIREMXS2615-35$330.00  
 BERNARD TGX GUN, 260 AMP 15FT .045 WIREMXS2615-45$330.00  
    
 

Diversion 180, AC/DC TIG, 115-230VAC

907627 $2384.00 Buy Now
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 WIRELESS FOOT CONTROL AND 14 PIN RECEIVER300429$800.00 Buy Now
 Wireless Hand Control and 14 Pin Receiver300430$1060.00 Buy Now
 WELDCRAFT A-125 TORCH BODYWP-9$55.33 Buy Now
 RFCS-RJ45 (FOOT CONTROL)300432$175.00 Buy Now
 RCCS-RJ REMOTE FINGERTIP CONTROL, 14 FT, DIVERSION 165, 180301146$227.00 Buy Now
 PROTECTIVE COVER,DIVERSION SERIES300579$51.00 Buy Now
 Running Gear/Cylinder Rack770187$183.00 Buy Now
 WELDCRAFT CERIATED ACCESSORY KITAK2C$81.61 Buy Now
 ADAPTER CORD, RJ45 TO 14 PIN300688$50.00 Buy Now
    
 

Dynasty 200 SD (Auto-Line 115-460 V): Machine Only

907099 $3934.00  
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 International/Tweco® Adapter042465$46.00  
 International/Cam-Lok Adapter042466$50.00  
 Universal Cart and Cylinder Rack042934$424.00  
 RFCS-14 Remote Foot Control (14-pin plug)043554$301.00  
 RCCS-14 Remote Contactor and Current Control (14-pin plug)043688$238.00 Buy Now
 Low-Conductivity Antifreeze/Coolant043810$26.00  
 RMLS-14 Remote Switch (14-pin plug)129337$181.00  
 RMS-14 Remote On/Off Control (14-pin plug)187208$176.00  
 RFCS-14 HD Foot Control (14-pin plug)194744$312.00  
 Contractor Kit with Foot Control195054$914.00  
 Contractor Kit with Fingertip Control195055$841.00  
 Protective Cover, Dynasty 200195322$57.00  
 ADAPTER,TORCH-INTNL STYLE WATER(#18,20)195377$71.44  
 ADAPTER, GAS, TORCH-INTNL195378$71.44  
 CABLE,EXTENSION 24 VAC 14 PIN 8C 25 FT242208025$177.89  
 CABLE,EXTENSION 24 VAC 14 PIN 8C 50 FT242208050$266.31  
 CABLE,EXTENSION 24 VAC 14 PIN 8C 80 FT242208080$372.43  
 RHC-14 REMOTE HAND CONTROL W/CABLE 20 FT242211020$273.00  
 RHC-14 REMOTE HAND CONTROL W/CABLE 100 FT242211100$443.00  
 W-250 25FT (7.6m) TORCH KIT AND ACCYS300185$673.00  
 COOLMATE 1 115 VAC300360$669.00  
 WIRELESS FOOT CONTROL AND 14 PIN RECEIVER300429$800.00 Buy Now
 Wireless Hand Control and 14 Pin Receiver300430$1060.00 Buy Now
 2-Wheel Trolley Cart300480$454.00  
 W-280 25FT (7.6m) TORCH KIT AND ACCYS300990$694.00  
 WELDCRAFT RUBBER A-150 TORCH PACKAGE, 12.5FTWP1712RM$153.95 Buy Now
 WELDCRAFT RUBBER A-150 TORCH PACKAGE, 25FTWP1725RM$203.35 Buy Now
 WELDCRAFT BRAIDED W-250 TORCH PACKAGE, 12.5FTWP2012RM$315.68  
 WELDCRAFT BRAIDED W-250 TORCH PACKAGE, 25FTWP2025RM$348.33  
 WELDCRAFT RUBBER A-200 TORCH PACKAGE, 12.5FTWP2612RM$201.32  
 WELDCRAFT RUBBER A-200 TORCH PACKAGE, 25FTWP2625RM$288.36  
    

Spoolmatic® 30A Spool Gun

Ideal for aluminum welding jobs. 200 amp, 100% duty cycle, air-cooled, 1 lb spool gun with 30 ft (9.1 m) cable assembly. For detailed information, see Spoolmatic literature, Index No. M/1.5

130831 $1273.00 Buy Now
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 Cable Cover 30 ft118678$204.94  
 Spoolmatic 30A Extension Hose and Cable Kit - 25 ft132228$543.00  
 Spoolmatic 30A Extension Hose and Cable Kit - 50 ft132229$771.00  
 Spare Spool Canister132230$117.00  
 DRIVE ROLL, .030-1/16" FLUX CORED WIRE136135$29.92 Buy Now
 WC-115A Weld Control without Contactor137546$873.00  
 WC-115A with Contactor137546011$1296.00  
 WC-24 Weld Control137549$336.00 Buy Now
 PSA-2 Control141604$371.00  
 DRIVE ROLL, .030-.035" FLUX CORED WIRE183357$27.02  
 DRIVE ROLL, .047-.062" FLUX CORED WIRE183358$30.68  
 NOZZLE, 5/8" ORIFICE TAPERED198855$17.75  
 INSULATOR,NOZZLE198856$2.92  
 NOZZLE, 1/2" ORIFICE, TAPERED199615$18.46  
 NOZZLE, 3/4" ORIFICE, STRAIGHT199616$18.46  
 CONTACT TIP, FASTIP .312" OD .030-.035" AL WIRE 25 PER PKG206186$1.48  
 CONTACT TIP, FASTIP .312" OD .035-0.40" AL WIRE 25 PER PKG206187$1.48  
 CONTACT TIP, FASTIP .312" OD .040-.045" AL WIRE 25 PER PKG206188$1.48  
 CONTACT TIP, FASTIP .312" OD .052-3/64" AL WIRE 25 PER PKG206189$1.48  
 CONTACT TIP, FASTIP .312" OD .052" AL WIRE, BULK 25 PER PKG206189B$1.39  
 CONTACT TIP, FASTIP .312" OD 1/16" AL WIRE 25 PER PKG206190$1.48  
 DIFFUSER, FASTIP .281/.312" OD 1/8", RECESS206195$13.56  
 DIFFUSER, FASTIP .281/.312" OD, FLUSH206196$14.07  
 DIFFUSER, FASTIP .281/.312" OD 1/4", RECESS210664$14.07  
 LINER, .030-1/16" WIRE212156$14.31  
 CONTACT TIP, FASTIP .312" OD .030-.035" AL WIRE 10 PER PKG223016$1.55  
 CONTACT TIP, FASTIP .312" OD .035-.040" AL WIRE 10 PER PKG223017$1.55  
 CONTACT TIP, FASTIP .312" OD .040-.045" AL WIRE 10 PER PKG223018$1.55  
 CONTACT TIP, FASTIP .312" OD .052-3/64" AL WIRE 10 PER PKG223019$1.55  
 CONTACT TIP, FASTIP .312" OD 1/16-.030" WIRE 10 PER PKG223200$1.55  
    

WC-24 Weld Control

The WC-24 easily mounts directly on the power source. It is designed for use with Miller CV power sources supplying 24 VAC and 14-pin receptacles. Includes a board-mounted potentiometer that can alter motor acceleration rate to optimize arc starting.

137549 $336.00 Buy Now
       
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